Fig. 7: Steering & Suspension Checksheet (1 Of 2)
Fig. 8: Steering & Suspension Checksheet (2 Of 2)
WHEELS & TIRES CHECKSHEET
Fig. 9: Wheels & Tires Checksheet (1 Of 2)
Fig. 10: Wheels & Tires Checksheet (2 Of 2)
STEERING AND SUSPENSION, WHEEL ALIGNMENT, WHEELS AND TIRES
NOTE: Steering and Suspension are complex systems made up of a variety of interdependent components and controls. For proper vehicle handling, ride, and tire wear, a thorough inspection is required whenever suspension work is being performed.
NOTE: Listed repair conditions assume that the problem has been isolated to the specific component by proper testing procedures. When replacing steering and/or suspension components which may affect an alignment angle, you are required to check and adjust alignment as needed. Refer to the OEM specifications for both ride height and alignment angle tolerances.
NOTE: Improper alignment geometry, and/or improper tire/wheel fitment may affect other systems such as Adaptive Cruise Control, Electronic Stability Control, Electronic Traction Control and Variable Ratio Steering. These systems may require attention after an alignment or suspension service is performed. Care must be taken to identify these vehicles/systems before any repair procedures are performed. Failure to follow OEM guidelines when servicing interrelated systems could result in an unsafe condition.
CAUTION: Do not use ride height altering or load compensating components, such as variable rate springs or coil over shocks on vehicles with height sensing or load sensing proportioning- valve equipped braking systems, unless these components are supplied as original equipment.
ACTIVE HANDLING
NOTE: An evolution of ABS and Traction Control. It uses the ABS hardware and two additional sensors: a steering-wheel angle sensor, which measures the position and rate of steering wheel input, and a yaw sensor, which measures the rate at which the vehicle is actually turning. By comparing rates, computer determines if the vehicle is oversteering or understeering.
NOTE: On slippery surfaces or during aggressive maneuvers, if the vehicle understeers severely, the computer will actuate the brakes on the inside rear wheel, just hard enough and just long enough to correct the steering behavior.
When the vehicle oversteers severely, the system will brake the outside front wheel instead.
NOTE: When servicing this system, OEM may require steering angle sensor be calibrated to the vehicle thrustline.
ACTIVE SUSPENSION CONTROL MODULES
ACTIVE VARIABLE RATIO STEERING
NOTE: Besides electronically providing variable steering ratios, the computer is linked with the Vehicle Stability Control system to aid in directional stability. As the vehicle travels down the highway, road surfaces and wind gusts can affect the vehicle's directional stability. The vehicle may wander or dart to one side, (as many who have met a tractor-trailer unit on a windy day have experienced).
Sensors on the vehicle detect this sudden, unintentional movement and the computer will stabilize the vehicle by moving the Active Steering electric motor and steering gear, all without the driver turning the steering wheel.
NOTE: Additionally, if the driver experiences a skid or slide because of poor road conditions, the Active Steering will react to information from the yaw rate and steering angle sensors to modify the steering angle of the front wheels and stabilize the vehicle. This occurs much faster than the driver can react. If the Active Steering correction is not adequate to control the skid or slide, then the Stability Control system is also activated.
ACTIVE YAW CONTROL
NOTE: An evolution of ABS and Traction Control. It uses the ABS hardware and two additional sensors: a steering-wheel angle sensor, which measures the position and rate of steering wheel input, and a yaw sensor, which measures the rate at which the vehicle is actually turning. By comparing rates, computer determines if the vehicle is oversteering or understeering.
NOTE: On slippery surfaces or during aggressive maneuvers, if the vehicle understeers severely, the computer will actuate the brakes on the inside rear wheel, just hard enough and just long enough to correct the steering behavior.
When the vehicle oversteers severely, the system will brake the outside front wheel instead.
NOTE: When servicing this system, OEM may require steering angle sensor be calibrated to the vehicle thrustline.
ADAPTIVE CRUISE CONTROL
NOTE: Similar to conventional cruise control. It maintains the vehicle's pre-set speed.
However, beyond conventional cruise control, this system automatically adjusts speed to maintain proper distance between vehicles in the same lane. This is achieved through use of a radar or laser headway sensor, a digital signal processor and a longitudinal controller. If the lead vehicle slows down, or another object is detected, the system sends a signal to the engine and/or braking system to decelerate. Then, when the lane is clear, the system will reaccelerate the vehicle back to the set speed. Some OEM's require that the radar or laser headway sensor be calibrated to the thrustline of the vehicle.
ADVANCE TRAC
NOTE: An evolution of ABS and Traction Control. It uses the ABS hardware and two additional sensors: a steering-wheel angle sensor, which measures the position and rate of steering wheel input, and a yaw sensor, which measures the rate at which the vehicle is actually turning. By comparing rates, computer determines if the vehicle is oversteering or understeering.
NOTE: On slippery surfaces or during aggressive maneuvers, if the vehicle understeers severely, the computer will actuate the brakes on the inside rear wheel, just hard enough and just long enough to correct the steering behavior.
When the vehicle oversteers severely, the system will brake the outside front wheel instead.
NOTE: When servicing this system, OEM may require steering angle sensor be calibrated to the vehicle thrustline.
AIR BAGS
AIR RIDE CONTROL MODULES
AIR RIDE SUSPENSION TORSION SPRINGS (COUNTER BALANCING)
AIR RIDE SUSPENSION
NOTE: Depending on the air suspension design, there are some aftermarket products available to eliminate the air ride suspension on certain vehicles. If the system has been eliminated with one of these products, then no service is suggested or required.
AIR RIDE TUBES
AIR SHOCKS AND AIR STRUTS
NOTE: This section covers the air spring portion of the air shock or strut. For damping portion of shock or strut conditions and procedures, refer to the Shock Absorbers, Strut Cartridges, and Strut Assemblies section.
AIR SPRING VALVES
AIR SPRINGS
AIR SUSPENSION CONTROL VALVES
AIR SUSPENSION DRIERS
AXLE ACCELERATION SENSOR
NOTE: When servicing this system, OEM may require steering angle sensor be calibrated to the vehicle thrustline.
BALL JOINTS
NOTE: Before requiring or suggesting ball joint replacement, the approved OEM procedure must be used to measure ball joint wear. The measurement(s) obtained, along with the vehicle manufacturer's specifications, must be noted on the inspection report. Some states require that these measurements also appear on the invoice. The term ""perceptible movement,"" defined as any visible movement in any direction, has been the industry standard for determining the need for replacement of follower (non-load carrying) ball joints.
Some vehicle manufacturers are now publishing specifications for follower ball joints that were previously diagnosed by the ""perceptible movement"" standard. Before requiring or suggesting any parts be replaced based on ""perceptible movement,"" consult your repair manual to determine if OEM specifications exist. You are not required to replace ball joints in axle sets.
However, when replacing a ball joint due to wear exceeding manufacturer's specification, you may suggest replacement of the other ball joint if its measurement shows it is close to the end of its useful life, for preventive maintenance.
BODY ACCELERATION SENSOR
NOTE: When servicing this system, OEM may require steering angle sensor be calibrated to the vehicle thrustline.
BUSHINGS
CENTER LINKS
COMPRESSORS
CONTINUOUS DAMPING CONTROL
NOTE: A semi-active suspension system which continuously adjusts damping levels according to road conditions and vehicle dynamics, (such as speed, turning and cornering, as well as driver inputs). An ECU processes driver inputs and data from sensors. The sensors include accelerometers mounted on the vehicle body and suspension position sensors, which feed steering wheel angle, vehicle speed, brake pressure and other chassis control data to the ECU. The ECU processes sensor data and sends signals which adjust the damping level of each shock.
CONTROL ARM SHAFTS
CONTROL ARMS
CONTROL MODULES
DISTANCE REGULATION CONTROL MODULE
DISTANCE REGULATION SENSOR
NOTE: OEM may require this sensor be calibrated to the vehicle thrustline.
DRAG LINKS
DYNAMIC STABILITY CONTROL
NOTE: An evolution of ABS and Traction Control. It uses the ABS hardware and two additional sensors: a steering-wheel angle sensor, which measures the position and rate of steering wheel input, and a yaw sensor, which measures the rate at which the vehicle is actually turning. By comparing rates, computer determines if the vehicle is oversteering or understeering.
DYNAMIC STABILITY TRACTION CONTROL
NOTE: An evolution of ABS and Traction Control. It uses the ABS hardware and two additional sensors: a steering-wheel angle sensor, which measures the position and rate of steering wheel input, and a yaw sensor, which measures the rate at which the vehicle is actually turning. By comparing rates, computer determines if the vehicle is oversteering or understeering.
NOTE: On slippery surfaces or during aggressive maneuvers, if the vehicle understeers severely, the computer will actuate the brakes on the inside rear wheel, just hard enough and just long enough to correct the steering behavior.
When the vehicle oversteers severely, the system will brake the outside front wheel instead.
NOTE: When servicing this system, OEM may require steering angle sensor be calibrated to the vehicle thrustline.
ELECTRONIC RIDE CONTROL SHOCKS AND STRUTS
NOTE: This section covers the electronic damping control portion of the electronic shock or strut. For damping portion of shock or strut conditions and procedures, refer to the Shock Absorbers, Strut Cartridges, and Strut Assemblies section.
ELECTRONIC STABILITY CONTROL
NOTE: An evolution of ABS and Traction Control. It uses the ABS hardware and two additional sensors: a steering-wheel angle sensor, which measures the position and rate of steering wheel input, and a yaw sensor, which measures the rate at which the vehicle is actually turning. By comparing rates, computer determines if the vehicle is oversteering or understeering.
NOTE: On slippery surfaces or during aggressive maneuvers, if the vehicle understeers severely, the computer will actuate the brakes on the inside rear wheel, just hard enough and just long enough to correct the steering behavior.
When the vehicle oversteers severely, the system will brake the outside front wheel instead.
ELECTRONIC SUSPENSION SYSTEM
NOTE: (Typical) A semi-active suspension system which continuously adjusts damping levels according to road conditions and vehicle dynamics, (such as speed, turning and cornering, as well as driver inputs). An ECU processes driver inputs and data from sensors. The sensors include accelerometers mounted on the vehicle body and suspension position sensors, which feed steering wheel angle, vehicle speed, brake pressure and other chassis control data to the ECU. The ECU processes sensor data and sends signals which adjust the damping level of each shock.
FLEX COUPLERS
GASKETS
HEIGHT SENSORS
HYDRAULIC HOSES
HYDRAULIC POWER STEERING PUMPS
HYDRAULIC SUSPENSION HOSES
HYDRAULIC SUSPENSION PUMPS
IDLER ARMS
INTERMEDIATE SHAFT U-JOINTS
KING PINS
NOTE: You are not required to replace king pins in axle sets. However, when replacing a king pin due to wear exceeding manufacturer's specifications, you may suggest replacement of the other king pin on the axle if its measurement shows it is close to the end of its useful life.
MODULES
PITMAN ARMS
POWER STEERING BELTS
POWER STEERING COOLERS
POWER STEERING FLUID
POWER STEERING HOSES
POWER STEERING LINES (STEEL)
NOTE: When replacing steel power steering lines, be sure to use a replacement product that meets or exceeds OEM specifications.
POWER STEERING PUMPS - ELECTRIC
POWER STEERING PUMPS
RADAR SENSOR
NOTE: OEM may require this sensor be calibrated to the vehicle thrustline.
RADIUS ARMS
RELAY RODS
RELAYS
SENSORS
SHOCK ABSORBERS, STRUT CARTRIDGES AND STRUT ASSEMBLIES
NOTE: You are not required to replace shocks or struts in axle sets. However, when replacing a shock or strut due to the conditions that follow, you may suggest replacement of the other shock or strut on the same axle for one or more of the following: improved performance or preventive maintenance; part is close to the end of its useful life; to extend tire life; to balance ride and handling; or to improve stopping distance. When replacing steering and/or suspension components which may affect an alignment angle, you are required to check and adjust alignment as needed. Refer to the OEM specifications. Under no circumstances should a technician bend struts or strut housings. A vehicle's load-carrying and handling abilities are limited by its suspension, tires, brakes, and driveline. Installing coil over shocks or any other load assist device does not increase the vehicle's load capacity. See the vehicle owner's manual for more details. If vehicle is equipped with OEM coil over shocks, apply the conditions for coil springs from the Springs: Coil, Leaf, and Torsion Bar section of the Steering and Suspension guidelines. If the vehicle is equipped with addon coil over shocks, you may suggest replacement with standard shocks for a spring-related condition.
SPINDLES
SPRINGS, COIL, LEAF AND TORSION BARS
NOTE: When springs are replaced, it is suggested, but not required, that both springs on an axle be replaced to maintain equal height from side to side and to provide a balanced ride and proper handling. When variable rate springs are installed in place of conventional coil springs, they must be installed in axle sets to ensure proper handling, uniform ride, and proper chassis height. Erroneous height measurements may result from: improper tire inflation, non-standard tire or wheel size, and heavy load in vehicle or trunk
STABILITRAC
NOTE: An evolution of ABS and Traction Control. It uses the ABS hardware and two additional sensors: a steering-wheel angle sensor, which measures the position and rate of steering wheel input, and a yaw sensor, which measures the rate at which the vehicle is actually turning. By comparing rates, computer determines if the vehicle is oversteering or understeering.
NOTE: On slippery surfaces or during aggressive maneuvers, if the vehicle understeers severely, the computer will actuate the brakes on the inside rear wheel, just hard enough and just long enough to correct the steering behavior.
When the vehicle oversteers severely, the system will brake the outside front wheel instead.
NOTE: When servicing this system, OEM may require steering angle sensor be calibrated to the vehicle thrustline.
STABILITY MANAGEMENT SYSTEM
NOTE: An evolution of ABS and Traction Control. It uses the ABS hardware and two additional sensors: a steering-wheel angle sensor, which measures the position and rate of steering wheel input, and a yaw sensor, which measures the rate at which the vehicle is actually turning. By comparing rates, computer determines if the vehicle is oversteering or understeering.
NOTE: On slippery surfaces or during aggressive maneuvers, if the vehicle understeers severely, the computer will actuate the brakes on the inside rear wheel, just hard enough and just long enough to correct the steering behavior.
When the vehicle oversteers severely, the system will brake the outside front wheel instead.
NOTE: When servicing this system, OEM may require steering angle sensor be calibrated to the vehicle thrustline.
STEERING ANGLE SENSOR
NOTE: OEM may require this sensor be calibrated to the vehicle thrustline. Sensor must be reset when replacing / servicing steering rack assembly.
STEERING ARMS
STEERING COUPLERS
STEERING DAMPERS
NOTE: The following procedures are only required if the vehicle was originally equipped from the factory with a steering damper. If the steering damper is an add-on unit, then the unit may be removed (and not replaced), based on customer's informed decision.
STEERING GEARS (EXCEPT RACK AND PINION)
STEERING GEARS, RACK AND PINION
STEERING KNUCKLES
STRIKE OUT BUMPERS
STRUT BEARING PLATE ASSEMBLIES
NOTE: When the following guidelines indicate replacement of bearing, only the bearing should be replaced if it is available separately; otherwise, replace the bearing plate assembly.
STRUT RODS
SUSPENSION PUMPS (HYDRAULIC)
SWAY BAR LINKS
SWAY BAR MOUNTING BUSHINGS
SWAY BARS
SWITCHES
TIE ROD ENDS (INNER AND OUTER)
TIRE PRESSURE MONITORING SYSTEM
NOTE: A Tire Pressure Monitoring System (TPMS) is designed to detect and alert the driver should the air pressure level in one or more of the vehicle's tires, up to all four tires, fall below the manufacturer's recommended inflation pressure or another pre-set level.
NOTE: NHTSA does not consider installation of an aftermarket or replacement tire or rim that is not compatible with the TPMS to be a "make inoperative" situation under 49 U.S.C. 30122, provided that the entity does not disable the TPMS malfunction indicator.
TIRE PRESSURE SENSORS
TIRES
NOTE: These guidelines do not apply to split rims. Some vehicle manufacturers restrict replacement of tires to specific brands, types, or sizes. High pressure temporary compact spare tires should not be used with any other rims or wheels, nor should standard tires, snow tires, wheel covers, or trim rings be used with high pressure compact spare rims or wheels. Attempting to mount a tire of one diameter on a wheel of a different diameter or flange type may result in serious injury or death. Only specially trained persons should de-mount or mount tires. Explosions of tire and wheel assembly can result from improper mounting, possibly causing serious injury or death. Consult the vehicle owner's manual or vehicle placard for correct size, speed rating, designation, and cold inflation pressure of the original tires. Do not exceed the maximum load or inflation capacity of the tire specified by the Tire and Rim Association When replacing tires, it is suggested that the replacement tires match or exceed the OEM speed rating designation. If tires of different speed rating designations are mixed on the same vehicle, the tires may vary in handling characteristics. Do not mix different speed rating designations on the same axle. Do not mix radials with non-radial tires on the same axle, as this may affect vehicle handling and stability. If radial tires and bias or bias-belted ply tires are mixed on the same vehicle, the radials must be on the rear. High-pressure temporary compact spare tires are exempt from this rule. Do not mix size or type (Run Flat, all season, performance, mud and snow) of tires on the same axle. If any flammable emergency tire inflation product has been used on a tire, consult inflation product, manufacturer's product information label for tire deflation procedures to avoid possible serious injury or death. In some vehicles, changing the tire diameter from factory-equipped size can affect drive ability, as well as the performance of ABS and other vehicle systems. Consult the vehicle manufacturer's specifications.
TORQUE SENSOR
TORSION SPRINGS
TRACK BAR BUSHINGS
TRACK BARS
TRAILING ARM BUSHINGS
TRAILING ARMS
VALVE STEMS
NOTE: Most tire manufacturers suggest replacement of non-TPMS valve stems any time a new tire is installed. For TPMS valve stems, the manufacturer may require replacement of the valve stem, o-ring seals, washers, gaskets, valve cores, compression washers and/or locking nut.
VEHICLE DYNAMICS CONTROL
NOTE: An evolution of ABS and Traction Control. It uses the ABS hardware and two additional sensors: a steering-wheel angle sensor, which measures the position and rate of steering wheel input, and a yaw sensor, which measures the rate at which the vehicle is actually turning. By comparing rates, computer determines if the vehicle is oversteering or understeering.
NOTE: On slippery surfaces or during aggressive maneuvers, if the vehicle understeers severely, the computer will actuate the brakes on the inside rear wheel, just hard enough and just long enough to correct the steering behavior.
When the vehicle oversteers severely, the system will brake the outside front wheel instead.
NOTE: When servicing this system, OEM may require steering angle sensor be calibrated to the vehicle thrustline.
VEHICLE SPEED SENSOR
VEHICLE STABILITY ASSIST
NOTE: An evolution of ABS and Traction Control. It uses the ABS hardware and two additional sensors: a steering-wheel angle sensor, which measures the position and rate of steering wheel input, and a yaw sensor, which measures the rate at which the vehicle is actually turning. By comparing rates, computer determines if the vehicle is oversteering or understeering.
NOTE: On slippery surfaces or during aggressive maneuvers, if the vehicle understeers severely, the computer will actuate the brakes on the inside rear wheel, just hard enough and just long enough to correct the steering behavior.
When the vehicle oversteers severely, the system will brake the outside front wheel instead.
NOTE: When servicing this system, OEM may require steering angle sensor be calibrated to the vehicle thrustline.
VEHICLE STABILITY/SKID CONTROL
NOTE: An evolution of ABS and Traction Control. It uses the ABS hardware and two additional sensors: a steering-wheel angle sensor, which measures the position and rate of steering wheel input, and a yaw sensor, which measures the rate at which the vehicle is actually turning. By comparing rates, computer determines if the vehicle is oversteering or understeering.
NOTE: On slippery surfaces or during aggressive maneuvers, if the vehicle understeers severely, the computer will actuate the brakes on the inside rear wheel, just hard enough and just long enough to correct the steering behavior.
When the vehicle oversteers severely, the system will brake the outside front wheel instead.
NOTE: When servicing this system, OEM may require steering angle sensor be calibrated to the vehicle thrustline.
WARNING LAMPS
WHEEL ALIGNMENT
NOTE: Wheel alignment is defined as the measurement, analysis, and adjustment of steering and suspension angles to conform to manufacturer specifications.
These angles usually include, but are not limited to: caster, camber, toe, and thrust angle. Where these angles are not adjustable and not in specification, component replacement or correction kits may be required. Errors in set-back and steering axis inclination (SAI) are often attributable to failed or damaged components and must be corrected prior to performing an alignment. Failure to replace or correct suggested parts or service may prevent a proper alignment.
Before performing an alignment check, inspect and verify the following: Tire pressure and size . Vehicle loading . Ride height . Steering and suspension parts only if the inspection reveals that all the above are within published specifications, a wheel alignment check and a proper wheel alignment, if needed, may be performed. Under no circumstances should a technician bend or heat any steering or suspension component, unless specified by the vehicle manufacturer. All measurements and specifications must be noted on the inspection report.
WHEEL ATTACHMENT HARDWARE
NOTE: For conditions noted below, also check condition of wheel stud holes. Proper lug nut torque is essential. Follow recommended torque specifications and tightening sequence. DO NOT lubricate threads unless specified by the vehicle manufacturer.
WHEEL BEARINGS, RACES AND SEALS
NOTE: When replacing or repacking wheel bearings, grease seal replacement is required. You are not required to replace these components in axle sets.
Determine the need to replace based upon the individual component conditions that follow.
WHEELS (RIMS)
NOTE: Mounting a regular tire on a high-pressure compact spare wheel is not permitted. Attempting to mount a tire of one diameter on a wheel of a different diameter or flange type may result in serious injury or death. If the wheel identification stamp is not legible, or cannot be found, do not use the wheel until the size and type have been properly identified. Wheels of different diameter, offset, or width cannot be mixed on the same axle. Bead seat tapers cannot be interchanged.
WIRING HARNESSES AND CONNECTORS
Reason code explanation